TECHNICAL PROPERTIES, QUALITY CONTROL
GUDELINES and NORMS
These are the result of research developed by the main
manufacturers in the world to obtain alloys with high general
properties of resistance to be used in sand-casting, die-casting,
centrifugal casting and pressure die-casting, in both hot (8) and
cold (12 and 27) chambers.
Zn-Al alloys (8,12 and 27) manufactured by Simar comply with the
standard EN 1774. These alloys are used increasingly to replace
copper and aluminium alloys, in relation to which, although
maintaining the same fundamental mechanical properties, are
advantageous in terms of costs, melting specifications and
subsequent finishing operations.
SIZIN 8
The alloy SIZIN 8 can be cast
in sand or die-cast. However, its main uses are found mainly in
hot chamber pressure die-casting. In addition to the advantage of
being more resistant than traditional Zamas alloy, its best
quality is its high creep resistance at temperatures ranging from
100 to 150°C. Among zinc alloys which can be cast in hot chamber,
SIZIN 8 is with no doubt the most resistant and the one with the
highest degree of hardness. It does not cause problems during
surface finishing using the most common electrolytic or chemical
processes.
SIZIN 12
The alloy SIZIN 12 has the
following advantages:
general resistance properties that are higher than many
non-ferrous gravity-cast alloys, with the exception of aluminium
and manganese bronzes, comparable with the properties of a large
number of cast irons. Its specific weight lower than copper alloys
and other zinc alloys. High castability which allows a greater
number of pieces and complicated details to be obtained with a
surface porosity which is lower than any piece cast with other
ferrous and non-ferrous alloys. Much less finishing operations
required to prepare pieces for electrolytic plating. Aptitudes to
finishing with electrolytic procedures (copper-plating,
nickel-plating,chrome-plating and others), due to the minimum
surface porosity. Properties that are exceptionally stable through
time (resistance to ageing). Excellent dimensional stability. High
degree of workability with machine tools. Casting of complicated
pieces which cannot be gravity-cast using other alloys. As it is
an anti-friction alloy, it can replace bronze in producing
bushings and bearing brasses.
SIZIN 27
The alloy SIZIN 27 was
developed in recent years and has rapidly been placed owing to its
noteworthy properties of tensile and yield breaking strength, and
resistance to wear. The fact that it is easily worked with machine
tools, can be subjected to surface treatments (electroplating,
painting, chroming, anodising) and also welds well, makes it an
extremely versatile alloy, which is also cost-friendly.
STANDARDS OF REFERENCE
|
ALLOYS
|
European
standard
|
Alloy
Symbol
|
Alloy
Number
|
|
SIZIN 8 |
EN 1774 |
ZnAl8Cu1 |
ZL0810
|
SIZIN 12 |
EN 1774 |
ZnAl11Cu1 |
ZL1110
|
SIZIN 27 |
EN 1774 |
ZnAl27Cu2 |
ZL2720
|
|